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  • 19 April 2023
  • Electrical Switchboard Manufacturer | Technical Articles

Solar Panel Installation – Are you doing it right?

Are you interested in having a solar panel installed in your home?
Maybe you’ve been thinking about it because a lot of people have already proven that they’ve saved a lot of money since they started using solar panels at home.
Who doesn’t want to save money? Even wealthy people do everything they can to cut down on expenses.
And to save even more, you came up with a great idea!
“I’ll do it myself at home! DIM (Do It Myself)!”
“I’ll just watch tutorials on YouTube.” Wow, that actually sounds like a great idea!

But hold on, my friend—before you go ahead and do that, read this article first. Read it all the way to the end. It might just change your mind.
Because the truth is, installing solar panels isn’t just about putting something on your roof just so you can say you have solar at home and claim, “Ahhh, I’m going to save money now!”

Many people have tried installing solar panels on their own homes.
But do you know what they ended up saying?
Instead of saving money, they actually ended up spending more.

Take a look at the image below—

What’s the first thing that came to your mind when you saw it?
Safety! Yes, maybe you thought that the panel could easily collapse and cause injury if someone happened to be underneath.
Did he really save money?
He’s definitely going to spend more.

What else? Maybe you also thought that maintaining it would be hard in that position.
Did he install the panel correctly?
Because if not,
He’s definitely going to spend more.

Maybe you also thought, “What kind of tools did he use?”
Did he consider the laws and regulations for installing solar panels—or did he break any?

In short, if your real goal is to save on electricity, then you really will need to spend at the beginning.
Yes, you need an expert to properly install solar panels in your home.
In fact, even the companies that manufacture solar panels often hire professional installers to do the job.

So, what’s this article for?
Even if you won’t be the one doing the installation, it’s still good to have knowledge about how solar panel installation works.

So how do you really install a solar panel?

Before diving into the actual steps of installing a solar panel, it’s important to understand that in Australia, solar installations are governed by a strict set of standards and regulations. These are designed to ensure not just efficiency, but more importantly, safety for both the installer and the homeowner, as well as protection for the grid and emergency workers.

Let’s walk through what you must know and do when installing solar panels in Australia.

1. Only CEC-Accredited Installers Can Do the Job

In Australia, solar panels that are connected to the grid must be installed by a Clean Energy Council (CEC) accredited installer.

Why is this important?

Accreditation means the installer has completed the necessary training in solar PV installation and follows the latest standards.

Non-accredited installations are not eligible for government rebates like the Small-scale Technology Certificates (STCs), which can significantly reduce upfront costs.

Without a certified installer, your home insurance and warranties might be void.

Even if you’re planning to DIY, you must work under a licensed electrician who is also accredited. It’s illegal to connect your system to the grid without meeting these requirements.

2. Know the Standards: What You’re Required to Follow

There are several key Australian Standards that govern solar installations:

  • • AS/NZS 5033:2021 – Installation and Safety of PV Arrays
    This standard covers how panels should be arranged, mounted, and electrically connected. It includes:
    • • Panel spacing to allow airflow and reduce overheating
    • • Installation of DC isolators on the roof and near the inverter
    • • Rules for wiring, cable support, and conduit use
    • • Fire risk minimisation (e.g., proper enclosure of electrical connections)
  • • AS/NZS 4777.1:2024 – Installation of Inverter Energy Systems
    This standard ensures that the inverter is installed correctly and safely, especially when interacting with the electricity grid. Key updates from 2024 include:
    • • Voltage rise limits to avoid network disruption
    • • Interface protection for grid safety
    • • Islanding protection (system shuts off when the grid goes down)
    • • Coordination with smart meters and battery systems
  • • AS/NZS 4777.2:2020 – Inverter Requirements
    This applies to the inverter itself and how it handles voltage, frequency, export control, and safety shutdown features. Installers must ensure that the inverter model is approved under this standard.
  • • AS/NZS 3000:2018 (Wiring Rules)
    All electrical wiring—from panels to inverters to switchboards—must comply with this standard. It dictates cable types, protection devices (like circuit breakers), and earthing requirements.
  • • AS/NZS 1170.2 – Wind Load Calculations
    Before mounting solar panels, the installer must calculate wind loads on the roof (based on geographic location). The panel mounting system must withstand expected forces during storms or cyclones.

3. Start with a Detailed Site Assessment

A proper site inspection is the foundation of a safe and effective solar setup.

Here’s what the installer checks:

  • • Roof Orientation & Tilt: Panels should face true north (in Australia) for maximum sunlight, with a tilt angle of 15–35 degrees depending on the location.
  • • Shading: Trees, antennas, and nearby buildings must be considered. Even partial shading on one panel can reduce the output of the whole string.
  • • Roof Structure: The roof must be strong enough to handle the weight of the panels and racking system, including wind uplift forces.
  • • Existing Switchboard: Is there space for solar breakers and an isolation point? Older switchboards might need upgrades to meet AS/NZS 3000.

This assessment helps prevent costly errors later—like failing roof supports, shading issues, or non-compliant electrical connections.

4. Design and Grid Approval

Once the site is assessed, the installer prepares a system design that includes:

  • • Panel layout (number of panels, stringing configuration)
  • • Inverter sizing – Must match the panel array voltage and current ratings
  • • Voltage rise calculations – Ensures that exported electricity doesn’t raise voltage at the point of grid connection beyond acceptable levels
  • • Export control devices (if required) – Some networks limit how much electricity you can send back
  • • Protection devices – DC isolators, AC isolators, RCDs, and circuit breakers

This design is submitted to your local Distributed Network Service Provider (DNSP) for connection approval. The DNSP will assess:

  • • If the grid can handle your system
  • • Whether export limits apply (e.g., 5kW per phase)
  • • If any upgrades are needed to the connection

5. Installation – Not as Simple as YouTube Makes It Look

A professional installation typically takes a day or two and includes:

  • • Mounting System Installation: Rail systems are fixed to the rafters using roof hooks or brackets. These must be tested to comply with wind region ratings per AS/NZS 1170.2.
  • • Panel Installation: Panels are attached securely, with string configuration matching voltage/current design.
  • • DC Cabling: High-voltage DC cables are used between the panels and inverter. These must be enclosed in UV-resistant conduit, spaced properly (not sagging), and labelled.
  • • DC Isolators: Installed adjacent to panels (on the roof) and next to the inverter. These allow for manual disconnection during maintenance or emergencies.
  • • Inverter Installation: Must be located in a shaded, well-ventilated area. Modern inverters come with Wi-Fi monitoring features.
  • • AC Wiring: From inverter to the main switchboard, with proper circuit protection.

Throughout this process, testing and inspection are essential. The installer will check for:

  • • Polarity (correct positive/negative wiring)
  • • Insulation resistance
  • • Earth continuity
  • • Voltage and current under load

6. Compliance, Certification, and Grid Connection

Once installation and testing are complete:

  • • The installer submits a Certificate of Electrical Safety (CES) or Electrical Work Request (EWR), depending on the state.
  • • A licensed electrical inspector may be required to check the system before grid connection (mandatory in VIC and some other regions).
  • • The electricity retailer is notified, and your smart meter may be reconfigured to enable net metering (solar export tracking).

You will also receive:

  • • System warranty documents
  • • User manual and maintenance guide
  • • Safety labels and shutdown procedure signage
  • • System performance monitoring app setup

7. Post-Installation: Maintenance and Monitoring

Even though solar systems are low-maintenance, they still require periodic checks:

  • • Clean panels (every 6–12 months depending on dust or bird droppings)
  • • Inspect isolators for corrosion or water ingress
  • • Check for loose cabling, conduit wear, or broken mounts
  • • Monitor system performance using your inverter’s app or portal

Some installers offer annual service plans, which are recommended especially if your system is on a multi-story or hard-to-access roof.

So there you have it—there’s quite a lot you need to know before getting solar panels installed on your own home. But it’s worth it, I promise. Now that you know how to install solar panels, you’re probably wondering how much it will cost to get them. You’re likely also thinking about when you’ll recoup all those expenses—your ROI (return on investment).

We’ll cover that in the next article. Stay tuned!

We design and manufacture high-quality switchboards. Contact us today to discuss your requirements and get started!

Tags: AS/NZS 4777.1Power generationrenewable energy
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