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  • 16 August 2024
  • Electrical Switchboard Manufacturer | Technical Articles

Revenue Grade Current Transformers: Types and Applications

The term revenue grade applies to current transformers that have strict accuracy standards for energy measurement. These CTs are not only for general monitoring—they are meant for billing, compliance, and energy settlement.

Consider it in this way: a run-of-the-mill CT can probably suffice for load trending or regular monitoring, but when you are going to charge someone by the data, you need something a heck of a lot more accurate. Revenue grade CT gives the assurance that each kilowatt-hour billed is as close to actuality as one could hope.

In Australia, these CTs are regularly tested and certified to the IEC 61869 instrument transformer standards. Accuracy classes such as 0.2, 0.5, 0.2S, and 0.5S are common for revenue-grade CTs. That number is the percentage error allowed. For instance, a 0.2S CT will not deviate by more than 0.2% under specified conditions—a level of accuracy needed for billing.

Why Accuracy and Stability Matter

Revenue grade CTs must provide ratio accuracy and phase angle accuracy. Ratio accuracy ensures that the secondary current of the CT is precisely proportional to the primary current. Phase angle accuracy is important for the determination of real and reactive power accurately.

Without this accuracy, energy meters may misread consumption or power factor, which impacts billing. Take a shopping mall where every tenant is charged for their use of energy. If the CTs are not accurate, one tenant may be over-charged while another is under-charged. Not only is that unjust, but it can also result in disputes and compliance issues.

Types of Revenue Grade CTs

Different applications call for different CT designs. Let’s look at the main types you’ll come across in the Australian market.

Solid Core CTs

Solid core CTs are the most traditional type. They’re a closed loop of magnetic material with a conductor fed through during installation. Because there are no moving parts or hinges, they’re very stable and maintain their accuracy over time.

The drawback is that you cannot install them on an energized circuit. You must remove the conductor in order to pass it through, so a shutdown is required.

They are routinely used in new construction where you have the opportunity to design for them. Their accuracy and dependability make them a preferred choice for utility metering, power distribution systems, and commercial projects of significant size.

Split Core CTs

Split core CTs address the installation problem. They spread apart, wrap around an already installed conductor, and close up to create an entire magnetic circuit. This makes them ideal for retrofits, where you wouldn’t want to take a live installation offline simply to include metering.

Until recently, split core CTs were known to be less precise than solid cores. Today’s designs are now capable of achieving revenue-grade accuracy—if they are installed properly. Precise alignment of the two halves of the core is vital; any gap will impact performance.

Split core CTs are generally found in sub-metering, building energy management systems, and retrofit applications where there cannot be any downtime.

NATA-Tested CTs

Here in Australia, you’ll often see reference to NATA-tested CTs. NATA is the National Association of Testing Authorities, and its certification provides assurance that the CT has been independently verified for accuracy.

When you’re dealing with energy billing or compliance with utility requirements, choosing NATA-tested CTs helps tick the regulatory box. They provide traceable accuracy data that can stand up to audits and disputes.

Billing CTs

Named so because they are designed for use in applications where payment is based on the measurement, billing CTs integrate tight tolerance, temperature stability, and durable construction to provide long-term accuracy.

Billing CTs are used in industrial energy supply contracts, embedded networks, and renewable energy export metering.

Metering CTs

Although all revenue-grade CTs are metering CTs, the term usually refers to CTs constructed to match digital meters in commercial and industrial applications. They are designed to be highly linear and have little drift, so that energy meters provide consistent, accurate readings.

Ceramic Cased CTs

Some environments are stressful for equipment. Exposure to high temperatures, the outdoors, or chemically stressful environments can break down plastic cases over a period of time. That’s when ceramic-cased CTs really excel. They provide superior insulation, thermal resistance, and mechanical ruggedness, making them well-suited to harsh industrial locations or outdoor applications.

3-in-1 CTs

One of the latest introductions is the 3-in-1 CT, which accommodates three cores within one unit to meter all three phases simultaneously. These are space-saving, reduce the space within switchboards, and make wiring easier. They are especially useful in metering panels, distribution boards, and energy management systems where space is limited.

Key Considerations While Choosing Revenue Grade CTs

When choosing a CT, don’t just look at the ratio. Several other factors determine whether it’s fit for purpose.

  1. 1. Accuracy Class: For billing applications, you’ll typically need 0.2 or 0.5 class accuracy, sometimes the “S” variants for extended performance at low loads.
  2. 2. Burden: This is the burden attached to the CT secondary (meter and wiring). Accuracy of the CT relies on maintaining the rated burden. If your run is very long, use 1 A CTs rather than 5 A to minimize secondary current and related losses.
  3. 3. Phase Angle Error: Essential for proper calculation of kWh and kVArh. Always refer to manufacturer specifications.
  4. 4. Installation Method: Split core for convenience in retrofitting, solid core for ultimate long-term stability, or ceramic cased if the conditions are severe.
  5. 5. Certification: For revenue use, look for manufacturer test certificates and NATA testing. These records give you traceability should you ever be audited or challenged.

Australian applications

Revenue-grade CTs are applied wherever electricity is charged or accounted for accurately. Some of the most typical applications include:

  • – Utility Metering: Placed in substations and distribution systems to measure use for direct billing.
  • – Embedded Networks: Apartment complexes, shopping centers, and business parks tend to utilize sub-metering with revenue-grade CTs to apportion costs equally to tenants.
  • – Renewable Energy Systems: When exporting solar or battery systems at a large scale, accurate CTs provide the correct level of energy recorded for feed-in tariffs.
  • – Commercial and Industrial Billing: Most energy supply contracts are exact consumption and demand charge-based. CTs guarantee both parties operate on the right data.
  • – Energy Management: Even when not explicitly linked to billing, accurate CTs assist companies in managing demand, maximizing usage, and preventing penalty charges.

Installation, Testing, and Maintenance

For revenue uses, the following practices are important:

  • – Always leave CT secondaries open to air—this can produce hazardous voltages and impair accuracy.
  • – Verify closure and alignment with care on split-core designs.
  • – Have runs of wiring kept short or utilize the right CT output (1 A or low-voltage) to ensure accuracy.
  • – Ensure test certificates are retained on file for compliance.
  • – Comply with suggested re-verification periods to ensure the CT’s accuracy has not drifted.

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Tags: 3in1 CTscurrent transformersRevenue GradeSafety Guidelines
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