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  • 14 July 2023
  • Electrical Switchboard Manufacturer | Technical Articles

Solar Panels for Aircraft and Vehicles – Is It Possible?

We’ve all heard about solar panels on rooftops and solar farms out in the bush—but there’s another frontier that’s quietly emerging: solar-powered aircraft and vehicles. As Australia continues to lead in solar uptake per capita, it’s only natural for us to ask—can our cars and planes run on sunshine too?

Let’s break it down, explore what’s already happening, and see how close we really are to making solar transport a mainstream reality.

Why Even Bother Putting Solar Panels on Planes and Cars?

Solar power is clean, renewable, and in many parts of Australia, abundant year-round. Harnessing solar energy directly on a vehicle or aircraft could mean fewer stops at the servo, reduced emissions, and in some cases, complete independence from the grid or fuel. But the idea isn’t just about convenience—it’s also about pushing the boundaries of what’s possible with modern technology.

We’ve come a long way from thinking of solar only as something you slap on the roof of a house. Today, there are innovations where panels are built directly into the skin of cars or stretched across the wings of aircraft. It’s not science fiction—it’s happening now.

Solar Aircraft: Flying on Light

Australia is no stranger to solar flight research. Back in the 1980s, students from the University of New South Wales built Solar Challenger, an experimental aircraft powered entirely by solar cells. Fast forward to today, and we’ve seen record-breaking projects like Solar Impulse—a Swiss-engineered plane that flew around the world using only solar energy.

Here’s how it works. The wings of these aircraft are fitted with thousands of lightweight solar cells. During the day, the cells charge onboard batteries and also power the electric motors. At night, stored energy keeps the plane in the air.

The Airbus Zephyr is another great example—this one’s a high-altitude, long-endurance drone powered by solar panels. It’s designed to fly for weeks at a time, staying aloft at around 20 kilometres above the Earth’s surface. While it’s more of a communications platform than a passenger plane, it shows what’s possible with today’s solar and battery tech.

Now, before we get too excited, there’s a big limitation here: weight. Aircraft need to be as light as possible. That means any solar panel used has to be both incredibly light and efficient—which is easier said than done. And while this might work for unmanned drones or experimental craft, commercial airlines are still out of reach for solar flight, at least for now.

Solar Cars: Driving Under the Sun

When it comes to vehicles, Australia actually plays a global role in solar innovation. You’ve probably heard of the World Solar Challenge—a solar car race from Darwin to Adelaide that’s been running since 1987. This event has inspired generations of engineers and innovators to develop ultra-efficient vehicles powered by nothing but sunlight.

These solar cars look nothing like the average family SUV. They’re sleek, futuristic, and designed for maximum aerodynamic efficiency. But we’re now starting to see practical solar vehicles enter the market—ones that are designed for real roads, not just races.

Take the Lightyear 2, for example. It’s a solar electric car designed with integrated solar panels that can add up to 30 kilometres of range per day—just by sitting in the sun. Then there’s Aptera, a three-wheeled vehicle with a lightweight frame and curved solar panels that offer about 40 kilometres of solar range daily. For many drivers, that’s enough to handle a typical commute without needing to plug in.

Closer to home, some manufacturers are experimenting with solar charging for campervans, utes, and buses—especially in regional areas where grid charging isn’t always practical. There’s also growing interest in integrating flexible, rugged solar mats on commercial fleet vehicles to help power auxiliary systems or extend electric range.

How Much Energy Can We Actually Expect from Solar Panels on a Car?

Here’s the honest answer—it depends.

Solar panels on a car or plane are limited by surface area and angle to the sun. For example, a rooftop solar system on a house might generate around 5 to 10 kilowatts at peak. A car roof, in comparison, might only fit 300 to 800 watts worth of panels, depending on design.

If you’re parked in full sun all day, you might harvest enough to go 20 to 50 kilometres purely on solar energy. That’s a game-changer for short daily drives or city-based fleet vehicles. But for long-distance trips, we’re still reliant on plug-in charging or fuel.

That’s why most “solar cars” are really hybrid designs—solar-assisted electric vehicles that still rely on battery storage charged from the grid when needed. The solar panels help top up the battery, reducing how often you need to recharge. In some climates, like the Australian outback or sunny coasts, these gains can really add up over time.

The Engineering Challenges Behind the Panels

You can’t just slap solar panels on any car or plane and expect it to work.

Vehicle-Integrated Photovoltaics (VIPV) is a whole field of research focused on designing solar cells that can conform to curved surfaces, withstand vibrations, and survive the wear and tear of travel. Unlike rooftop systems, car-mounted panels need to handle everything from hail to heatwaves without losing efficiency.

Then there’s the challenge of weight. The heavier the panel, the more energy the vehicle needs to move it—which defeats the purpose. That’s why new materials like perovskite-based cells and lightweight polymers are being explored as alternatives to traditional silicon.

Battery storage is another key factor. We can generate solar energy during the day, but we need somewhere to store it. Advances in lithium-ion, solid-state, and ultra-capacitor tech are critical to making solar vehicles practical for more than just daylight hours.

What About Buses, Trucks, and Other Commercial Vehicles?

This is actually where solar makes a lot of sense right now.

Large vehicles like buses and delivery trucks have ample roof space for solar panels, and they often operate on predictable routes. Some solar-powered buses already exist in trial stages in Europe and Asia, and we’ve seen Australian companies exploring similar concepts.

A good example is fitting solar panels to refrigerated delivery trucks, where the panels help power the cooling system. This reduces fuel consumption and emissions, especially during idle times.

For transport companies with large fleets, adding solar panels to the vehicle roof—even if just to power lighting or air conditioning—can mean real fuel savings over time. And for remote operations, solar provides a degree of energy independence that’s hard to beat.

So Where Do We Go From Here?

The future of solar transport in Australia looks promising, especially as solar panel efficiency improves and battery tech evolves. While fully solar-powered passenger planes are still a long way off, we’re likely to see more solar drones, high-altitude aircraft, and solar-assisted vehicles hitting the roads in the coming years.

For now, it’s about combining the best of both worlds: solar to reduce reliance on grid energy, and electric drivetrains for clean, quiet, efficient travel. Whether you’re a tech enthusiast, a sustainability advocate, or just someone who enjoys a good road trip, solar panels on planes and cars are definitely something to keep an eye on.

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Tags: Power generationrenewable energy
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