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  • 17 March 2023
  • Electrical Switchboard Manufacturer | Technical Articles

How is a distribution board tested for safety?

A distribution board is a box filled with switches and protective devices that regulate the flow of electricity within a house or small company. The AS/NZS 61439.3:2016 standard was developed to ensure such boards are safe, durable, and function properly. This regulation is drawn from international standards but has been modified to meet Australian and New Zealand conditions. It is utilized in conjunction with another key standard, AS/NZS 61439.1, that establishes general safety regulations for electrical equipment.

Key Rules for Distribution Boards

The standard is for distribution boards that are utilized in areas where ordinary individuals may have to turn circuits on or off. It ensures the boards are equipped with protective devices, such as circuit breakers, that comply with international safety standards. The electricity within the boards should not be too strong, with restrictions on the amount of current that can pass through them.

For people to remain safe, distribution boards have to be housed in a casing that is shock-proof and resistant to physical damage. They should be made in a manner that ensures they are safe and convenient to use. The safety gear within them should meet high standards of quality and performance.

Old Rules vs. New Rules

Prior to AS/NZS 61439.3:2016, electrical boards had a different set of regulations by the name AS/NZS 3439. Since technology was evolving, safety standards also required upgrades. The new regulation gives more precise guidance about testing and verifying distribution boards to ensure they are functioning correctly. There was a transitional phase when manufacturers could opt to comply either with the previous or new regulation, but from May 2021, all new distribution boards were required to comply with AS/NZS 61439.

Ensuring Distribution Boards Are Safe

One of the most significant changes in this new regulation is increased emphasis on testing. Manufacturers have to ensure that their distribution boards are capable of resisting heat, electrical faults, and dust or water exposure. They have to ensure that the materials within are properly insulated so that electrical shocks are avoided. Each distribution board has to undergo a final safety inspection before it can be sold. This involves testing electrical connections, ensuring all components function correctly, and clearly labeling everything.

Challenges and Impact on the Industry

This standard has had a significant impact on the electrical industry. Manufacturers of distribution boards were required to redesign their boards and test procedures to comply with the new safety regulations. This has added expense, but it has also made the boards safer and more dependable. The engineers and electricians also needed to familiarize themselves with the new regulations to ensure they properly install equipment. Other companies have been having a hard time with the elaborate documentation, but on the whole, the updates have ensured safety for all.

Recent Changes and Future Updates

The International Electrotechnical Commission (IEC) revised its regulations in 2024, which can lead to future revisions in Australia and New Zealand. Among the modifications are a clearer organization, more examples of protection devices, and elimination of outmoded categorizations. Though AS/NZS 61439.3:2016 remains the prevailing rule, professionals in the industry must know of potential revisions in order to follow international standards.

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