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  • 7 July 2023
  • Electrical Switchboard Manufacturer | Technical Articles

What Size Electrical Panel Do I Need?

In order to determine how large a panel you require, you should first try to figure out what the panel does. It’s the main nexus for electricity coming into your house from the grid. Electricity is then sent out through circuits to power everything from your kitchen to your air conditioner. Each circuit is secured by a breaker or fuse, which will trip or open in case of overload or fault. The panel itself has an ampacity rating, which tells how much electric current it can supply.

Most houses in Australia today are equipped with a single-phase power source, and the primary switch is normally 63 to 100 amps rated. Large properties or those houses that contain heavy loads such as electric vehicle charging or industrial-style air conditioners might utilize three-phase power. In these systems, each phase can be 63 amps or higher rated, providing more load balancing and higher overall capacity.

Evaluating Your Electrical Load

The very first thing to do to determine whether your panel should be the correct size is to determine your current electrical load. This requires mentally taking stock of all the systems and devices in your home. Big loads like ovens, hot water heaters, air conditioners, and pool pumps consume significant amounts of power. New technologies like electric car charging and home batteries add to the load as well. Smaller devices such as kitchen appliances, lighting, and entertainment equipment also play their part.

Estimating Total Power Requirement

Having a rough idea of what’s in use, the next is to estimate the total power requirement. Every appliance has a power rating, most often in watts or kilowatts, which can usually be found on a nameplate or in the operating instructions. By adding the wattage of all the devices, you can estimate the total electric load. Suppose your total demand is approximately 21.6 kilowatts, and you’re being supplied with a single-phase voltage of 230 volts. You can divide the wattage by the voltage to get the current. Here, 21,600 watts divided by 230 volts results in nearly 94 amps. That number places you at or near the high end of a 100-amp panel, which means your system might be operating at or near capacity.

Accounting for Demand Diversity

But it’s also worth noting that not every appliance will be on at once. That’s where demand diversity comes in. A seasoned electrician will be able to apply a diversity factor to compensate for the reality that your air conditioner, dryer, and oven won’t be running all at once at maximum capacity. This adjustment provides a better representation of your peak electrical load, one which may drop your calculated load from 94 amps to a more realistic 60 or 70 amps. Nonetheless, if your estimated maximum demand is consistently near the top end of your panel’s rating, you’re likely to face performance issues and should consider upgrading.

Planning for Future Expansion

Future planning is also an essential part of the sizing process. Even if your current switchboard is just managing your needs today, think about what might be added in the next five to ten years. Maybe you’re having a house extension or adding solar panels, a battery storage system, or an electric vehicle charging system. All are increasing trends and can place high demand on your electrical system. Sizing your panel with these potentialities in mind will prevent you from needing to perform expensive and inconvenient upgrades later down the line.

Understanding Your Supply Type

There is also another factor that you should take into consideration, which is the kind of power supply coming into your home. Single-phase supply is common in suburban areas, especially in smaller to medium-sized houses. Yet if you have a high power requirement, or if you have large motor loads, three-phase supply is perhaps more appropriate. You can commonly check by opening your meter box. If there is only one live wire connecting to the main switch, then it’s single-phase. If there are three live wires, it’s a three-phase supply. Three-phase installations have greater power capacity and improved stability, which is particularly useful for houses with high peak load or electric cars.

Switchboard Layout and Physical Space

It’s not only electrical capacity, however. Your panel’s physical size also plays a part. Replacing your system could involve installing extra circuit breakers, safety switches, and surge protection devices, and providing space for future modules. If the panel in your home is already full, then there might not be enough space to include these extra elements safely. This is why most new homes use bigger metal switchboards with multiple rows and separate compartments for metering and control units. Outdoor panels also have to have corresponding IP ratings for protection against the weather, and all new switchboards ought to be in accordance with new safety standards in AS/NZS 61439, now applicable to Australian low-voltage switchboard design and testing.

Why You Should Consult a Licensed Electrician

While you can do some of these tests yourself, it’s highly advisable to get the advice of a licensed electrician first. A professional will be able to conduct a proper maximum demand calculation according to Australian standards, assess your current infrastructure, and see if your supply and panel are sufficient. They will also take local distribution network regulations into consideration, which can place extra requirements or restrictions depending on where you live.

Electricians are also best placed to handle the practical and regulatory side of any panel upgrade. They can work with your local electricity distributor to arrange a supply upgrade if necessary, and they can ensure your new panel is installed safely and legally. In some cases, an upgrade may also improve your home’s value or make it more attractive to future buyers, particularly if you’re installing solar or other green energy solutions.

We design and manufacture high-quality switchboards. Contact us today to discuss your requirements and get started!

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