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  • 26 May 2023
  • Electrical Switchboard Manufacturer | Technical Articles

Service Entrance Switchboard – What are the applications?

Service entrance switchboard is where electricity from the utility company originally reaches a building. There, it’s controlled, protected, and delivered safely throughout the facility.

These switchboards are ubiquitous — in small houses as well as giant commercial buildings, hospitals, and factories. In an average home, the switchboard may be quite basic, with just a master switch and a few circuits. But in bigger buildings, it’s a large, heavy metal case typically found in its own room. We can consider it the building’s electrical “center,” where power enters and then distributes safely out to where it’s required.

For instance, imagine a new Sydney apartment building. The street power cables go to a switchboard in the basement. A master circuit breaker that can cut power to everything if it’s necessary, metering devices to measure how much electricity each apartment consumes, and protective equipment to safeguard everything are all found inside. Power is then carried from there to the apartments, lobby lights, lifts, and common areas.

What’s Inside the Switchboard?

The very first thing we normally find within a service entrance switchboard is the main switch. It’s like the master “off” button that can cut the whole building off from the power supply. In an office building in Melbourne, for instance, this switch could be a heavy-duty circuit breaker rated to carry the entire electrical load of the building. It’s important because if ever there is an emergency or a maintenance work to be done, we can simply switch everything off fast and safely.

In addition to the primary switch, there are safety devices such as circuit breakers or fuses. These keep the wiring and equipment safe from overloading or short circuits. Picture a factory outside of Brisbane with conveyor systems and heavy equipment. If a single piece of equipment causes a fault, the breakers on the switchboard will break the circuit, and the rest of the factory continues to operate unaffected.

Metering gear is also commonly provided, particularly in high-rise commercial establishments or apartment complexes. This typically entails current transformers and utility-approved meter spaces. For instance, in a new housing estate in Perth, the meter can be incorporated into the switchboard to facilitate easy measurement of electricity usage and allow remote reading.

We also discover neutral and earth bars within the switchboard that serve a safety purpose. They create safe routes for fault currents and current return to earth. In Adelaide’s hospital, for example, they are connected to an extensive earthing system below the building to safeguard the equipment and patients.

Power is transmitted within the switchboard by busbars — solid metal bars capable of conducting large currents. In a Canberra shopping centre, insulated busbars transport power safely to all the shops and facilities without overheating or faulting.

To enhance safety and facilitate maintenance, switchboards sometimes incorporate internal partitions or barriers that divide various sections, such as the incoming supply, metering, and distribution sections. In a multi-storey Hobart office building, such barriers minimize the likelihood of accidental contact with live components when servicing.

The enclosure we employ for the switchboard varies with location. Switchboards used in an outdoor setting need enclosures that are rated for resistance to dust and water entry. For instance, in a mining facility in Western Australia, the switchboard is fitted inside an IP65-rated enclosure to suit extreme environmental conditions such as dust storms and heavy rains.

Location and Utility Requirements

Where and how we fit the switchboard is largely determined by rules of the local electricity network. Local utilities such as Ausgrid in NSW, Energex in Queensland, or Western Power in WA will each have their own requirements for access, clearances, and metering.

For example, in an upmarket housing subdivision provided with Energex, the switchboard could be installed in a kiosk on the street side so Energex can read meters without going into private land. The kiosk would be lockable and adequately signposted for safety.

Australian Standards That Matter

All switchboards in Australia are required to meet national standards for safety and reliability. The Wiring Rules (AS/NZS 3000) address cable sizing and protection fundamentals. AS/NZS 61439 establishes design and test requirements for switchboards themselves.

In a recent case, Newcastle had a commercial building equipped with a switchboard that had been tested to contain high fault currents safely. It also featured thermal monitoring and arc fault containment and met the requirements, keeping everyone safe.

Complex Installations: Backup Power and Load Management

In some cases, buildings require more than a straightforward tie to the grid. A university campus in Canberra, for instance, has an emergency generator. Its switchboard features an automatic transfer switch that can rapidly shift between grid power and the generator if the supply fails, keeping labs and critical systems operating.

In some instances, such as a Sydney data centre, the switchboard could be linked to load management schemes that drop non-essential loads during periods of high demand. This saves money and alleviates pressure on the grid.

Safety and Maintenance

Safety is paramount. Contemporary switchboards incorporate mechanical interlocks to stop unsafe switching, clear signage to prevent errors, lockable doors, and internal illumination to enable electricians to work safely.

For instance, a government office building in Canberra may have LED displays within its switchboard indicating power status and temperature sensors that alert maintenance personnel if something’s on fire. These capabilities detect issues early before anything critical happens.

Routine inspection is necessary. We suggest inspecting for corrosion or damage, conducting thermal imaging to identify hotspots, and tightening electrical connections and testing protective devices. Quarterly inspections such as these at a big Brisbane hospital ensure their switchboard is safe and AS/NZS 3019 compliant.

We design and manufacture high-quality switchboards. Contact us today to discuss your requirements and get started!

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